Saturday, May 25, 2013

Repair their own hands Gearbox VAZ

Before removing the gearbox from the car VAZ first need to install it on a rack or a viewing hole. Fix a car with recoil pad. Before starting work merge of gearbox oil, to prevent it from filling. To this end, turns away the cork in the bottom of the crankcase, first established by his capacity for oil. Disconnect lever gearbox. To do this in the car pripodyav rubber boot lever and pressing a screwdriver locking sleeve, remove the sleeve from the slot and pull the lever. Do not try to remove the lever by removing the locking nut as it can be broken. Omit the parking brake lever to its lowest position, and by removing the two screws on the cover handbrake lever, remove it from the lever. After removing the front mat car, remove the two screws attaching the cover to the floor and remove it. Coming off a battery disconnect negative lead. From the sensor switch reversing lamps located on the right side of the gearbox disconnect the wires. Disconnect the speedometer drive shaft flex, and if a car equipped with an electronic device, then disconnect from the speed sensor connector. Remove soft tube, the transfer warm air to the air filter housing. Turns the starter mounting bolts to the clutch cover, and remove it. Unplug the fastenings to the body of the muffler, disconnect additional silencers. Unscrewing the nut intake pipe muffler to the exhaust manifold, remove the bottom receiving tube car. Remove the bracket safety driveline and removing bolts elastic coupling to the flange of the gearbox, take them out one by one. Disconnect the drive shaft, together with an elastic sleeve on the gearboxes, took him aside. Removing bolts clutch cover, remove the spring washer. Bringing into focus the gearbox, remove the nut of the cross all the way to the body, clear the puck. Now carefully take out the stress and adhere to the gearbox, which drops down. Emphasis now fix the front part of the powertrain. Turns away the upper mounting bolts clutch housing to a motor vehicle. This operation is very inconvenient and it would require cardan joints and extensions. Remove the spring washer. Then he turns away the lower crankcase bolts, and also remove the washer that will interfere if you disconnect the gearbox from the powertrain. Following procedure should be performed with an assistant, as the gearbox has enough weight and it can not hold and damage. The assistant will hold the rear portion of the box. Moving the gearbox first car back before the primary shaft of the clutch, and then down to remove it. Should not rely on the input shaft diaphragm spring clutch, what would they do not deform. Set on a new car or repaired gearbox in reverse order.